$21.99 $ 21. Why didn't you miter the edge closest to the belt, so that you can get approx. I do like your tailgate-as-workbench mod. Use a rasp, resting the base of the rasp on a secure surface hold the rasp at an angle over the knob and engage the drill. Chisel sharpening just went from being a lot of fuss and bother to no big deal. 4.4 out of 5 stars 57. I always thought my benchtop belt sander would make a decent sharpening station, but I could never find a blade-holding jig designed for it. I cut two 9" pieces and then ripped them to the appropriate height with a 12.5 degree angle at the top where the table attaches. The rig I came up with to secure the sander works on my sander. $41.99 $ 41. I wanted to be able to easily shape and smooth pieces of wood and maybe even make them square. A simple jig made from scrap wood allows you to turn your old shop sander into a tool sharpener. This Jig fits perfectly on my Harbor Freight 1.3 inch sander. I like to build with what I have on hand as much as possible; for this table, all of the wood was left over from other recent projects. 7/8" or 1/2" drill bit for the T-nut sleeve - I did not have a bit large enough for this so used round files to make the holes large enough to accept the T-nut sleeves. I attached the T-nut to the bottom of a 1"x 2" under the sanding belt housing of my sander and affixed the block to the base from the bottom using 1" wood screws - countersunk of course. My sander had a slight forward tilt so I left the adjustment bolt a little high, When I checked the plate there was a slight gap at the top which meant the adjustment bolt was a tad too high, No problem! Unfortunately the heat from the friction will take the temper away from carbon steel. Knife Sharpening Angle Guide fits 1X30 Belt Sander with Assorted 5 Pack of 1X30 Sharpening Sanding Belts. Get it as soon as Tue, Dec 1. I saw the same set of instructions on Rockler, but I decided to tilt the sander instead of the table:https://www.instructables.com/id/An-edge-sanding-table-for-your-belt-sander/I really like your tilt adjustment. on Introduction. Knife Sharpening Angle Guide fits 1X30 Belt Sander with Assorted 5 Pack of 1X30 Sharpening Sanding Belts 4.5 out of 5 stars 61. Did you make this project? Share it with us! I like the Bosch, as it comes with the mounting clamp, but it seems impossible to find here at a decent price. I just tried it on my side and it worked... not sure what your problem might be. It won’t slip when you’re flattening, because the abrasive on the bottom grips your workbench. I've got an old Craftsman belt sander and I was looking for a way to increase its functionality. I'm retired but Instructables doesn't have that in their rather meager list of choices so i chose "Hobbyist". I suppose I should say, this is a non-standard use of a drill and you should proceed with this approach at your own risk. There are already a few belt sander jigs on Instructab… FREE Shipping by Amazon. Using your long L - square, position the sander so the sander's plate is parallel to the long edge of the base - this doesn't have to be exact but you should get it as close as possible - use a clamp to press the sander against the base and hold it in this position, Mark the 1" x 2" to the shape of the sander. The finished product after three passes through the fence (two passes in the last position) (photo). I also use Veritas sharpening jig to get my angles precise, repeatable, and super flat. Not incredibly innovative, but kudos for having a cleaner truck bed than I. I think that mine turns about 1750 and he said 50-80 rpm would be the best. Be sure to go over the edges to round them off. Reply If any screw protrudes past the bottom of the base, remove the screw and make the countersink hole deeper. Tool Rest for a Belt Sander for Sharpening: Now that I have a lathe, I had to buy lathe tools, having bought lathe tool I needed to sharpen them. A simple jig made from scrap wood allows you to turn your old shop sander into a tool sharpener. I think I could have gotten it completely square with another couple of fence adjustments but this was good enough as a proof of concept. We will make some simple knobs to replace these nuts later. The top of the table should be at or just below the bottom of the front belt roller and between 1 and 1.5" from the top of the back belt roller. I always thought my benchtop belt sander would make a decent sharpening station, but I could never find a blade-holding jig designed for it. With sharpening you just want to refinish the edge and remove as little material as possible. With sharpening you just want to refinish the edge and remove as little material as possible. Now we are ready to take it out for a test drive!! OK! It is easiest to screw the rod through the bottom of the T-nut then all the way to the opposite end. You can continue using finer grit sandpaper if you want a smoother surface. I had a piece of 9mm ply (a little over 1/3") that was 20" x 14.5" and that worked just fine. Use a fluted countersink bit to drill out the pilot holes so the screws do not protrude past the bottom surface of the base, if you don't have a countersink bit a drill bit that is just larger than the head of the screws can be used - be careful! This line is parallel to the sander plate and will be used as a reference line for positioning the the table. I have a grinder, but right now it doesn't work, so I built this jig from the remains of a homebuilt router table. Sure, why not. Drill the sander clamp to accept the threaded rods. on Introduction. I also use Veritas sharpening jig to get my angles precise, repeatable, and super flat. Check that your table is perpendicular to the sander plate. Put your sander into the blocks and make any adjustments necessary so that it fits snugly between the blocks. on Introduction. That's not a work bench, it's a photo studio ;-). I looked at the jig systems most turners use, the tool is supported at the tip and at the end of the handle and unsupported along the 16-24 inch length, I figured this was "good enough". Mounting jig for a belt sander? The sanding belt housing of my sander was 2" from the base so I cut the screw down to 1 7/8". Now that I have a lathe, I had to buy lathe tools, having bought lathe tool I needed to sharpen them.
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